制氢整流柜
Hydrogen rectifier
使 用 说 明 书
1 . 概述
1.1 KGHS系列可控硅电解电源是采用水冷式晶闸管调压的直流供电
设备，它适用于水电解制氢行业或其它电化学等行业。
1.2型号含义
KG H S
额定输出电压（V）
 额定输出电流（A） 冷却方式为水冷  电解用途 晶闸管2 . 使用条件
产品在下列条件下正常使用
2.1 海拔高度不超过1000米；
2.2 周围环境温度不高于＋40℃，不低于+5℃；
2.3 空气最大相对湿度不超过90%（20±5℃时）；
2.4使用场合无易燃易爆炸危险，无足以腐蚀金属和破坏绝缘的导电尘埃
及气体；
2.5无剧烈振动和冲击，垂直倾斜度不超过5°的场所；
2.6在电网电压波动±5%的情况下输出额定电压；
2.7冷却水进口温度不低于+5°C，不高于+35°C；
2.8水质应符合:
2.8.1电阻率不小于10×103Ωcm.
2.8.2PH值在6-9之间.
2.8.3当冷却水含有特殊熔质时,其分析检验标准为GB3859-83第4.1.2.4④项之规定.
2.8.4进水口必须加过滤网。
3 . 主要技术参数及性能
3.1参数规范
|
型 号 规 格 |
输 入 |
输 出 |
|
线电压（V） |
线电流（A） |
电压（V） |
电流（A） |
|
KGHS—1050A/72V |
380 |
146 |
72 |
1050 |
|
|
|
|
|
|
3.2供电电源为三相四线制，交流电压380V±5%，频率为50Hz。
3.3直流输出电压、电流在额定范围内0-100%连续可调，负载等级Ⅰ级。
3.4具有手动转换的稳流或稳压两种运行功能，稳流精度±1.0%, 稳压精度±1.5%。
3.5具有远控整流柜启动，停止功能。
3.6整流柜经内部变换器（对于电压为0-75V/4-20mA，对于电流为0-1500A/4-20mA）输出一个与整流电流，整流电压成正比例的4-20mA电流信号给外部的PLC，对于PLC输入的4-20mA电流信号可进行自动调节整流输出。
3.7对于主回路的过流、快熔断、缺相、缺水、晶闸管超温、急停具有故障声光报警并切断主回路等保护功能。
3.8整流柜抗电网等级B级。
3.9整流柜直流输出为单正极、负极，。
4 . 结构特点及外形尺寸
4.1柜体采用GGD类型，可与低压配电柜并列安装使用，外壳防护等级 IP-20(GB4208-84)
4.2柜内装有三相桥晶闸管整流电路及其水冷散热器，晶闸管触发控制器，
快熔，熔断器，交流接触器及继电器等电气控制元件。并装设有水流量计，电接点压力表.
4.3门面板装有输出电压、电流等指示仪表以及指示灯、控制开关、操作
按钮和调节旋钮等。
4.4交流输入在柜内前右下部，直流输出在柜体内左右下侧，柜体前后开门，便于维护与检修。
4.5外形尺寸
|
型 号 规 格 |
外 形 尺 寸（mm） |
|
宽（B） |
深（D） |
高（H） |
|
KGHS—1050A/72V |
1000 |
800 |
1850 |
|
|
|
|
|
5 . 工作原理
5.1电气原理图（见附图）
5.2原理方框图
三相交流输入 直流输出
  5.3工作原理5.3.1 三相交流电经进线熔断器（1-3FU）和接触器（0KM）接入整流变
压器一次侧，变压后经快熔1-3FF和三相桥（1-6VT）后变成可调的直流
电输出。
5.3.2 1-6VT晶闸管的触发信号及其控制由晶闸管闭环触发控制器AP提供。AP是一锁相控制模拟数字触发器，具有开环和闭环两种控制式，限压稳流或限流稳压两种调节方式以及过流过压保护功能。并有相序自适应、上电封锁及软起动功能。输入控制电压为0～-10V。触发控制器AP
的面板上设有“电源”、“失控”、“过流”、“过压”和六个脉冲输出指示灯
（发光二极管）以显示触发器 的工作状态。触发器电源正常时“电源”灯亮，锁相电路异常时“失控”灯亮。过流或过压时其灯亮。当输出的各路触发脉冲正常时其相应的灯亮。
5.3.3 整流柜设有过流、快熔断、缺相、缺水、晶闸管超温、急停信号保护装置，运行中，当上述某一种故障出现时，其相应指示灯亮，
并切断主回路发出声光报警，同时给外部一个故障干接点信号。
5.3.4 操作电路由交流接触器（0KM）及各中间继电器、起动、停止、复位等按钮（1-6SB）以及各路继电器（1-9KA）及调节电位器（RP）等组成。
6 . 安装调试及使用
6.1安装
6.1.1本设备应安装在通风干燥，没有腐蚀性气体远离热源的场所。
6.1.2底座应用枕木（高度为80-100mm）垫起，使整机工作时有良好的
通风，潮湿地面应采取防潮措施，以免使电气元件受潮破坏其电气绝缘程度。
6.1.3设备应有良好的地线。
6.1.4设备安装完毕,将水路接通试验水流量，水压不得高于2Kg/cm2（但不能低于1Kg/cm2），同时不得有渗水,漏水的地方.
6.2调试与使用
6.2.1使用前认真阅读说明书，并检查各紧固件、接插件及接线等，确保
正确无误。
6.2.2将三相交流电源接入标有A、B、C、N的输入端上，接入保护接地线PE，同时直流输出端接上适当负载。然后给通水源。
6.2.3将面板上的“本控←→外控”转换开关1SA置于“本控”位置，将面板上“输出调节”钮反时针调至零，根据用户工艺情况把“稳流←→稳压”转换开关2SA置于“稳压”或“稳流”，把柜内触发器AP置于“闭环”，接上电源，此时“交流电源”灯亮。
6.2.4按“启动”按钮，（在启动主回路前应先给上外部连锁信号，即对外联络端子5、6闭合，同时将外部封锁信号，即对外联络端子9、10断开，如果远程复位功能功能不用的话，首先一定把对外联络端子21、22短结。）则“运行”指示灯亮，顺时针调节“输出调节”电位器，此时电压电流表值逐渐上升，如直流侧负载电阻合适，可至额定值。
6.2.5当设备过载时（超过额定电流的1.05倍），过流保护动作，“过流”指示灯亮，同时切断主回路并发出声光报警，同时给外部一个干接点信号，按动“复位”按钮可解除报警和过流故障锁定状态。在设备处于“外控”时，设备过载后，应打开过流复位开关量使设备复位，才能再次起动设备。按动“消音”按钮虽可解除电铃报警，但是不能解除过流故障锁定状态，所以设备不能再次起动。当水压过低时，水压保护动作，“欠水压”指示灯亮，同时切断主回路并发出声光报警，同时给外部一个干接点信号，在水压恢复正常时，按动“复位”按钮可解除报警和欠水压故障锁定状态。
6.2.6分别设置快熔断、缺相、缺水、晶闸管超温、急停各个故障，此时相应指示灯亮，并切断主回路发出声光报警，同时给外部一个干接点信号。上述五种报警只有排除故障才能解除指示并再次起动设备。但可按“消音”按钮解除电铃报警。
6.2.7用户可根据工艺情况，分别选择“稳流”或“稳压”状态，此时应把触发器AP面板置于“闭环”状态。用户在使用设备时不可随意调整触发器上的设定，在触发器上“开环←→闭环”转换开关置于开环时，不允许设备工作在“稳流”状态。
6.2.8如需外部控制调节输出，可将“本控←→外控”1SA置于“外控”位置即可，此时整流柜的起动和停止受外部的开关量控制，整流柜的输出受外部的4-20mA电流信号进行调节。柜内装有4-20mA/0~-10V的变换器，可将4-20mA信号变成触发器AP需要的0~-10V控制信号。整流柜本身的起停控制和输出调节不再起作用。
6.2.9 开关1QF为假负载所用开关，在设备调试时使用，在设备运行时打开此开关以节省电能。
6.2.10其它输出端子的情况见接线端子图ZLG-1～24。
7 . 维护与保养
7.1本设备在正常情况下，每月应维护一次，经常清除机内灰尘，每半年
检修一次。
7.1.1运行加强巡视，注意水压在1-2kg之间，不可超压，否则损坏接口或胶管，但要保证水流量在800L/H-1000L/H之间。
7.1.2胶管在正常使用条件下，一般可用三年，超期使用要加强监管，否则到期应更换。
7.1.3水接头正常条件下使用2年，到期应检查或更换。
7.1.4正常使用条件下，每月要检查接头一次，以防漏水。
7.2 晶闸管是在强迫水冷的条件下工作的,不允许设备在无水冷却的情况下运行，水路的过滤器（用户自备）应定期清洗，确保水路畅通。
7.3保管
产品不得曝晒，淋雨，应放在空气流通周围介质温度不高于+40℃，
不低于+5℃，空气最大相对湿度不超过90%（相对于空气温度20±5
℃时）以及无腐蚀性气体的环境中，并避免出现凝露和霜冻。
7.4运输
产品在运输过程中，不应有剧烈振动、撞击和倒放。
8 . 主要易损件明细表
|
元件名称符号 |
熔 断 器 |
快 熔
1-3FF |
晶闸管
1-6VT |
|
1-3FU |
4-11FU |
|
元件型号规格 |
NT1-200A
|
RT18-32 |
RS9-380V/1200A(P) |
KP800A/800V |
|
2A 4A |
9 . 附图
9.1电气原理图
9.2输出端子ZLG接线图
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2 |
3 |
4 |
5 |
6 |
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8 |
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10 |
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13 |
14 |
15 |
16 |
17 |
18 |
19 |
20 |
21 |
22 |
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1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
16 |
17 |
18 |
19 |
20 |
21 |
22 |
1. 2：为整流柜状态，整流柜内部一对常开接点，仅在整流柜运行时闭合。
3．4：为整流柜故障报警信号输出，为一对常开点。
5．6：整流柜外部联锁，当此接点闭合并保持时（同时外部封锁断开）整流柜可以工作，此接点打开时整流柜停机，同时面板上指示灯显示，不用此功能时一定将ZLG的5、6端子短接才能启动设备。
7. 8：整流柜外部启停信号，当此接点闭合并保持时整流柜启动，此接点打开时整流柜停机。
9. 10：整流柜外部封锁，当此接点打开并保持时（同时外部联锁闭合）整流柜可以工作，此接点闭合时整流柜停机，同时面板指示灯显示。不用此功能时一定将ZLG的9、10端子断开才能启动设备。
11. 12：备用端子。
13. 14：为外部急停常开接点。
15．16：与整流柜输出电流对应的4-20mA电流信号输出，15为正，16为负。
17. 18：与整流柜输出电压对应的4-20mA电流信号输出，17为正，18为负。
19. 20：整流柜电流调节4-20mA信号输入端子，19为正，20为负。
21．22：远程复位端子，不用此功能时一定将ZLG的21、22端子短接才能启动设备。。
23．24：备用端子。
Operation Manual of rectifying cabinet for hydrogen production by Water Electrolysis 1. Overview 1.1kghs series SCR electrolytic power supply is a DC power supply using water-cooled thyristor voltage regulator, which is suitable for hydrogen production by water electrolysis or other electrochemical industries. 1.2 type meaning KG H S rated output voltage (v) rated output current (a) cooling mode for water cooling, electrolytic use, thyristor 2. Conditions of use, the product shall normally be used under the following conditions: 2.1 elevation not exceeding 1000 m; 2.2 ambient temperature not higher than + 40 °C, not lower than + 5 °c; 2.3 maximum relative humidity of air not exceeding 90% (at 205 °c) ; 2.4 there is no inflammable and explosive danger, no conductive dust and gas that can corrode metal and destroy insulation, 2.5 there is no violent vibration and shock, the vertical inclination is not more than 5 places; 2.6 output rated voltage when grid voltage fluctuates 5% ; 2.7 inlet temperature of cooling water not lower than + 5 °C, not higher than + 35 °c; 2.8 water quality should accord with: 2.8.1 resistivity not less than 10103 cm. 2.8.2 PH value between 6-9. 2.8.3 when the cooling water contains special melts, the analysis and inspection standard is stipulated in item 4.1.2.4 of GB3859-83. 2.8.4 water intakes must be screened. 3. Main technical parameters and performance 3.1 parameter specification specification type input-output line voltage (v) line current (a) voltage (v) current (a) Kfoshan 1050A / 72V 3801467210503.2 power supply is three-phase four-wire system, AC voltage 380V 5% , frequency 50Hz. 3.3 DC output voltage, current in the rated range of 0-100% continuously adjustable, load class I. 3.4 It has two operation functions of steady current or steady voltage with manual conversion, steady current accuracy 1.0% , steady voltage accuracy 1.5% . 3.5 with remote control rectifier cabinet start, stop function. 3.6 The rectifier cabinet outputs a 4-20mA current signal proportional to the rectification current and the rectification voltage to the External Plc through an internal converter (0-75V / 4-20mA for voltage and 0-1500A / 4-20mA for current) , for PLC input 4-20mA current signal can be automatically adjusted rectifier output. 3.7 for the main circuit of over-current, fast fusing, phase missing, water shortage, thyristor over-temperature, emergency stop with fault sound and light alarm and cut off the main circuit protection functions. 3.8 Grade B of grid resistance for rectifier cabinets. 3.9 the DC output of the rectifier is single positive pole and negative pole. 4. The type of GGD is used in the cabinet of 4.1 in structure and shape. It can be installed side by side with the low-voltage distribution cabinet. IP-20 gb4208-8444.2 cabinet is equipped with three-phase Bridge thyristor rectifying circuit and its water-cooled radiator, thyristor trigger controller, fusing, fuse, AC contactor, relay and other electrical control components. And equipped with water flow meter, electrical contact pressure gauge. 4.3 The door panel is equipped with output voltage, current and other indicators as well as indicator lights, control switches, operation, buttons and adjustment knobs. 4.4 the AC input is in the right lower part of the cabinet, the DC output is in the left lower part of the cabinet, and the door is opened in front and behind the cabinet, which is convenient for maintenance and repair. 4.5 profile size specification profile size (mm) width (b) depth (d) height (h) Kfoshan 1050A / 72V 100080018505. Working principle 5.1 electrical principle Diagram (see attached Diagram)5.2 principle block diagram, three-phase AC input, DC output 5.3 working principle 5.3.1 three-phase electric power through the feeder fuse (1-3 fu) and contactor (0 km) into the primary side of the rectifier transformer, after voltage transformation, it becomes adjustable DC output after fast melting 1-3FF and three-phase bridge (1-6VT) . 5.3.21-6vt thyristor trigger signals and their control are provided by the thyristor closed-loop trigger controller AP. AP is a phase-locked analog digital flip-flop with open-loop and closed-loop control, voltage-and current-limiting and voltage-stabilizing regulation and over-current and over-voltage protection. It has phase sequence self-adaptation, power-on block and soft start function. Input Control Voltage is 0 ~-10v. The panel of the trigger controller AP is equipped with "power" , "out of control" , "over current" , "over voltage" and six pulse output indicators (light-emitting Diode) to indicate the working state of the trigger. The "power" light comes on when the trigger power is normal, and the "out of control" light comes on when the phase-locked circuit is abnormal. When overcurrent or overpressure, the lamp is on. When the output of each trigger pulse is normal when the corresponding light. 5.3.3 the rectifier cabinet is provided with a signal protection device for over-current, fast-fusing, phase-missing, water-lacking, thyristor over-temperature and emergency stop. During operation, when one of the above-mentioned faults occurs, the corresponding indicator light turns on, and the main circuit is cut off to give sound and light alarm, at the same time to the external a fault dry contact signal. 5.3.4 the operation circuit is composed of AC contactor (0KM) , intermediate relays, starting, stopping, resetting buttons (1-6SB) , various relays (1-9KA) and regulating potentiometers (RP) .
6. Installation, commissioning and use 6.1 installation 6.1.1 the equipment shall be installed in a place which is ventilated, dry, free of corrosive gases and far from the heat source. 6.1.2 the base shall be supported by sleepers (80-100mm in height) to provide good ventilation and damp proof for the work of the machine, so as not to damage the electrical insulation of the electrical components. 6.1.3 good grounding of equipment. 6.1.4 when the equipment is installed, the test water flow of the waterway shall be connected, the water pressure shall not be higher than 2 kg / CM2(but not lower than 1 kg / CM2) , and there shall be no seepage or leakage. 6.2 debug and use 6.2.1 read the instruction carefully before use, and check the fasteners, connectors and wiring, etc. , to ensure that the correct. 6.2.2 connect the three-phase electric power to the input marked A, B, C, N, connect to the protective ground wire PE, and connect the DC output to the appropriate load. And get the water flowing. 6.2.3 place the "local control → external control" switch 1SA on the panel in the "local control" position and set the "output control" button on the panel counterclockwise to zero, according to the technical conditions of users, the 2SA switch of "steady current → steady voltage" is placed in "steady voltage" or "steady current" , the AP trigger in the cabinet is placed in the "closed loop" , connected with the power supply, at this time the "AC power supply" lamp is lit. 6.2.4 press the "start" button, before starting the main circuit, an external interlocking signal should be given, that is, the external contact terminals 5 and 6 should be closed, while the external blocking signal, that is, the external contact terminals 9 and 10 should be disconnected. If the remote reset function is not used, the external contact terminals 21 and 22 should be shorted first, adjust the "output adjustment" potentiometer clockwise, then the voltmeter value gradually increased, if the DC side load resistance is appropriate, to the rated value. 6.2.5 when the equipment is overloaded (more than 1.05 times the rated current) , the over-current protection action, the "over-current" indicator lights up, simultaneously cutting off the main circuit and giving a sound and light alarm, and simultaneously giving an external dry contact signal, press the "reset" button to release the alarm and over-current fault locking state. When the equipment is under "external control" , the over-current reset switch should be opened to reset the equipment before starting the equipment again. Pressing the "Mute" button can release the bell alarm, but can not release the over-current fault lock state, so the device can not start again. When the water pressure is too low, the water pressure protection action, "less water pressure" indicator light, at the same time cut off the main circuit and sound and light alarm, at the same time to an external dry contact signal, when the water pressure is back to normal, press the "reset" button to release the alarm and under-water pressure failure locking state. 6.2.6 set up respectively fast fusing, missing phase, water shortage, thyristor overtemperature, emergency stop each failure, when the corresponding indicator lights, and cut off the main circuit sound and light alarm, at the same time to the external a dry contact signal. The above-mentioned five kinds of alarm can only be trouble-shooting in order to remove the instructions and start the equipment again. But you can press the "mute" button to cancel the alarm bell. 6.2.7 the user can select the "steady flow" or "steady voltage" state according to the process conditions, at which time the trigger AP panel should be placed in the "closed loop" state. The user can not adjust the setting of the flip-flop at will when using the device. When the "open-loop → closed-loop" switch on the flip-flop is placed in the open-loop, the device is not allowed to work in the "steady-flow" state. 6.2.8 if external control is required to adjust the output, the position of the "this control → external control" 1SA can be placed in the "external control" position, at which point the starting and stopping of the rectifier cabinet is controlled by the amount of external switches, the output of the rectifier is regulated by an External 4-20mA current signal. A 4-20mA / 0-10V converter is installed in the cabinet to convert the 4-20mA signal into the 0-10V control signal required by the trigger AP. The start-stop control and output regulation of the rectifier cabinet itself are no longer effective. 6.2.9 switch 1QF is used for spurious loads and is used in equipment commissioning and to save power by turning the switch on when the equipment is running. 6.2.10 for other output terminals see ZLG-1 ~ 24. Kill. Maintenance and maintenance 7.1 this equipment in normal circumstances, should be maintained once a month, often remove dust machine, every half a year, overhaul once. 7.1.1 strengthen the inspection in operation, pay attention to the water pressure between 1-2 kg, not overpressure, or damage the interface or hose, but to ensure water flow between 800L / H-1000L / h. 7.1.2 rubber hose in normal use conditions, generally can be used for three years, extended use to strengthen supervision, otherwise the expiry should be replaced. 7.1.3 water connections shall be inspected or replaced after 2 years of service under normal conditions. 7.1.4 under normal operating conditions, check the joints once a month to prevent leakage. 7.2 The thyristors are operated under forced water cooling conditions and the equipment is not allowed to operate without water cooling. The filters in the waterways (provided by the users themselves) should be cleaned regularly to ensure the smooth passage of the waterways. 7.3 custody, the product shall not be exposed to the sun or the rain, and shall be kept in an environment where the medium temperature around the circulation of the air shall not be higher than + 40 °C, not lower than + 5 °c, the maximum relative humidity of the air shall not exceed 90% (when the relative air temperature is 205 °c) and there shall be no corrosive gas, and Avoid Condensation and frost. 7.4 during transportation, the products shall not be subjected to violent vibration, impact and upside down. 8. Main vulnerable parts list component name symbol fuse fast fusing 1-6VT 1-3FU 4-11FU component type specification NT1-200A RT18-32 RS9-380V / 1200A KP80A / 800V 2A 4A 9. Figure 9.1 electrical schematic figure 9.2 Output Terminal ZLG Wiring Diagram 1234567891011121314151617181920212212345678910111213141516171819202122
1. 2: For the condition of the rectifier cabinet, a pair of normally open contacts inside the rectifier cabinet are closed only when the rectifier cabinet is in operation. 3.4: Alarm signal output for rectifier cabinet failure, for a pair of normally open points. 5.6: External interlock of rectifier cabinet, when this contact is closed and held (while the external seal is disconnected) , the rectifier cabinet can work, when this contact is opened the rectifier cabinet is shut down, and at the same time the indicator light on the panel indicates that, do not use this function will be ZLG 5,6 terminals short to start the device. Kill. 8: Rectifier External Start Stop Signal, when this contact is closed and maintained when the rectifier started, this contact open when the rectifier shutdown. 9. 10: The rectifier cabinet is closed externally, when the contact is opened and held (while the external interlock is closed) the rectifier cabinet can work, when the contact is closed the rectifier cabinet is shut down, while the panel indicator is shown. Do not use this function must be ZLG 9,10 terminal disconnect to start the device. Kill. 12: Backup Terminal. 13. 14: Open contact for external emergency stops. 15.16: The 4-20mA current signal output corresponding to the output current of the rectifier is 15 positive and 16 negative. Kill. 18:4-20mA current signal output corresponding to rectifier output voltage, 17 is positive, 18 is negative. Kill. 20: rectifier current regulation 4-20mA signal input terminal, 19 is positive, 20 is negative. 21.22: Remote Reset terminal, do not use this function must be Zlg 21,22 terminal short connection to start the device. 23.24: Backup Terminal. |
